Page 48 - Praxair Safety Products Guide
P. 48

REPLACEMENT LENSES                       ProStar  ®








                                                                                        Praxair offers a full line of
                                                                                        ProStar safety, cover and
                                                                                        filter lenses for the welding,
                                                                                        cutting and metal working
                                                                                        industries. Polycarbonate safety
                                                                                        lens and shaded filter lenses
                                                                                        meet or exceed the optical
                                                                                        and impact requirements of
                                                                                        2010 ANSI Z87.1 and CSA.
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                    Lens Shade Selectorns Shade Selectorns Shade Selectorns Shade Selectorns Shade Selectorns Shade Selectorns Shade Selectorns Shade Selectorns Shade Selectorns Shade Selectorns Shade Selectorns Shade Selectorns Shade Selectorns Shade Selectorns Shade Selectorns Shade Selectorns Shade Selectorns Shade Selectorns Shade Selectorns Shade Selectorns Shade Selectorns Shade Selectorns Shade Selectorns Shade Selectorns Shade Selector
                     Electric Process             Electrode Size        Arc Current       Minimum      Suggested Shade
                                                     in. (mm)             (amps)      Protective Shade  Number  (comfort)
                                                                                                              1
                     Shielded Metal Arc     Less than 3/32  (2.4)       Less than 60         7          not recommended
                     Welding                3/32–5/32  (2.4–3.9)        60–160               8                10
                     (SMAW/Stick)           5/32–1/4  (3.9–6.4)         160–250              10               12
                                            More than 1/4  (6.4)        250–550              11               14
                     Gas Metal Arc Welding   0.023  (0.58)              Less than 60         7          not recommended
                     (GMAW/MIG)             0.023–0.035  (0.58–0.89)    60–160               10               11
                     Flux Cored Arc Welding   0.035–0.045  (0.89–1.1)   160–250              10               12
                     (FCAW/MIG)             0.045–0.062  (1.1–1.6)      250–500              10               14
                     Metal Cored Arc Welding
                     Gas Tungsten           0.020–0.040  (0.51–1.0)     Less than 50         8                10
                     Arc Welding            1/16–3/32  (1.6–2.4)        50–150               8                12
                     (GTAW/TIG)             3/32–5/32  (2.4–3.9)        150–500              10               14
                     Plasma Arc Cutting (PAC)                           Less than 20         6               6-8
                     Light                                              20–100               8                9
                         2
                     Medium                                             100–400              9                12
                     Heavy                                              400–800              10               14
                     Air Carbon Arc Gouging  5/32–5/16  (3.9–7.9)       Less than 500        10               12
                                            5/16–3/4  (7.9–19.0)        500–1000             11               14
                    Gas Process
                    Shade numbers given as a guide only and may be varied to suit individual needs.
                                                                                        1  Shade numbers are given as a rule of
                     Electric Process        Base Metal Thickness   Suggested Shade     thumb. It is recommended to begin with
                                                                          1
                                                   in. (mm)        Number  (comfort)    a shade that is too dark to see the weld
                                                                                        zone. Then go to the next lighter shade
                     Gas Welding                                                        which gives sufficient view of the weld
                     Light                   Less than 1/8  (3.2)        4 or 5         zone without going below the minimum.
                     Medium                  1/8-1/2  (3.2–13)           5 or 6         In gas welding or oxygen cutting where
                                                                                        the torch produces a high yellow light,
                     Heavy                   More than 1/2  (13)         6 to 8         it is desirable to use a filter lens that
                                                                                        absorbs the yellow or sodium line in the
                     Oxy Acetylene Cutting                                              visible light of operation (spectrum).
                     Light                   Less than 1  (25)           3 or 4         2  These values apply where the actual
                     Medium                  1–6  (25–150)               4 or 5         arc is clearly seen. Experience has
                     Heavy                   More than 6  (150)          5 or 6         shown that light filters may be used when
                                                                                        the arc is hidden by the workpiece.
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